Frame deformation

 
Problem:
    ~400 wires  with 70g on both ends on each wire will lead to deformation of the frame
    -> sagging wires,  possible sparkings etc.

-> G10 material is ~1/3 less stiffer than Stesalit.
    Some PhD thesis report a frame deformation ~1-2mm (Stesalit)
    with DCs of similar size of Region 3 ...

==> what is the frame deformation using cheap G10 ?
==> how does the deformation depend on the inner/outer frame size
        ->  define outer frame dimensions for purchase
        ->  define pretention of frame for  wire stringing

Approach: study frame deformation with finite element analysis (FEA)

    at present:  - definition of frame dimensions and G10 properties (done)
                      - meshing frame with ~5.000 - 65.000Nodes (done)
                      - applying external load on frame (static)


      FEA test result for a G10 frame deformation (load exaggerated)


First preliminary results from FEA

HDC:thickness = 3mm, border = 150mm

             ==> max. simulated deformation: 1.7 mm

VDC: thickness = 13 mm, border  =  150mm
            ==> max. simulated deformation:  0.26 mm