Progress Report of Region3

On Monday the Linux hard drive containing my Geant4 simulation code (including a Geant4->OpenCascade->CAD file converter) just died completely  without any warnings.
The Windows drive is partially damaged (head crash ?),  could not recover the partition with my home directory containing my SolidWorks drawings (Murphy's Law ....)
My backup is ~3 weeks old, fine for my Geant4 code but I have to update my drawings from temporary printouts rescued from the trash can ....
 
1) VDC design

Getting quotes for G10/G11 and 4411W (Stesalit) sheets (size: 48"x96", Thickness 0.5" and 0.625").  Since G10 and 4411W are laminates (pressed and rolled), the surfaces are under tension.
Any surface machining will release this tension resulting in twist and bow of the sheet, which makes a precision machining quite difficult. Out of 16 companies only 2 !!! are aware of this
problem and offer stress relieved sheets (Atlas-Fibre and Stesalit: surfaces are grinded or sandblasted on both size), actually those companies do precision machining on laminates as well and
can handle this extreme sheet size.

Just received two 4411W (product name: Stesalam EP107-M950-40) sample sheets, each in the size of a postcard. I will pass them to JLab machine shop in order to figure out how precise
this material can be machined (limited by chipping and flaking). The most precise part of the VDC is the "bear on bridge" defining the vertical position of the wire with a precision of 50um
and better. Still waiting for G10/G11 samples.



  As I stated in the last report, for the Mainz VDCs/HDCs the Pyralux  sheets (~copper cladded Kapton) with an ashesive layer were glued under pressure using heat pads at 175C for ~2h
  on G10 and 4411W. Talking to various G10 companies about this postprocessing they demurred that G10 can only sustain  up to ~155C without damage (same for 4411W: ~160C).
 
HERMES improved the quality of  gluing Pyralux sheets on a carrier using a prepreg (adhesive sheet) epoxy curing at ~150C. Before they used a regular but messy epoxy  glue technique
which was discarded, see elog  . We have to avoid residual gas channels between the Pyralux and the frame dodging the gas sealing.
The epoxy  TF D-18-1F is approved for low outgassing and cures at 150C.
The gluing will be accomplished using a  rectangular "flat iron" with a thin teflon surface area (does not stick to the glue) kept at 150C. This will be archived by attaching flexible heater elements
(Kapton or Silicon based) on a plate (alu or steel).

Pic below: several flexible heater elemets assembled for obtaining a hot plate with uniform temperature




2) Wire Scanner

The wire scanner translation stage has arrived. It has a travel range of 48 inch and is equipped with a linear position sensor (glass rulers) with a resolution of 8um or even 2um, depending on the readout.
We just hooked up the stepper motor + controller for first tests and Joe is currently setting up the controller (home position, end switches, etc)

.

3) Online Documention of QweakSimG4

Just started to use doxygen for a online documention of the source code. The result is a web based documentation, a very first version can be seen see here.
It is far from beeing complete, but at some point you have to start documentation. The documentation is added as special comments within the source code, so it is quite
easy to implement, see example below:
00086   TopoDS_Shape Torus(double Rmin, double Rmax, double Rtor, double SPhi, 
00087 double DPhi);
00088 //! Create a sphere.
00089 /*!
00090 \param InsideRadius - inner radius of the sphere
00091 \param OuterRadius - outer radius of the sphere
00092 \param StartPhiAngle - starting phi
00093 \param DeltaPhiAngle - phi extent
00094 \param StartThetaAngle - starting theta
00095 \param DeltaThetaAngle - theta extent
00096 */


4) Electronics: I2C interface

Graduate student Pjerin Luli and I have finalized the design for a PCB layout for an PC->Frontend Electronics adapter card, which will be connected to the printer port (25 pin D-Sub). 
At present we almost have completed a mockup receiver board with the same I2C I/O controller/expander (Philips PCF 8574) to be used for switching on/off  individual
MAD channels indicated by LED's.

Pic below:  Screenshot of EAGLE layout program (Student version). The schematics of the PC->I2C adapter is shown on the feft , the derived board layout is shown on the right



Pic below:  The schematics of the I2C receiver is shown on the feft , the derived board layout is shown on the right



That's all folks !